Overview of ECOTHERMS Ceramic Fiber Module
ECOTHERMS Ceramic Fiber Module is manufactured from high-temperature resistant ceramic fibers, designed in modular block form for easy assembly into the walls or ceilings of industrial furnaces, combustion chambers, and boilers. It provides outstanding thermal insulation performance in high-temperature industrial environments.
Product Structure – ECOTHERMS Ceramic Fiber Module
The modules are made from premium Al₂O₃-SiO₂ based ceramic fibers, folded and compressed into block form.
Each module is equipped with an anchoring system — fabricated from stainless steel or Inconel alloy — ensuring safe mechanical fixation to the furnace shell.
Material Composition – ECOTHERMS Ceramic Fiber Module
- Fibers: Alumina-Silica ceramic fiber
(Optional: Zirconia reinforced for enhanced performance)
Maximum Service Temperature Range
- STD: 1260°C
- HP: 1350°C
- HZ: 1430°C
Anchoring System
- Concealed metal anchor system for easy installation by welding or bolting.
Density
- 160–220 kg/m³
Dimensions
- Available in custom sizes to meet specific design requirements.
Benefits of ECOTHERMS Ceramic Fiber Module
✅ Fast installation
Pre-folded and pre-compressed modules allow quick installation, reducing labor costs and minimizing downtime.
✅ Energy efficiency
With exceptionally low thermal conductivity, ECOTHERMS Ceramic Fiber Module significantly reduces heat loss, enhancing energy savings and operational efficiency.
✅ Thermal shock resistance
Withstands sudden temperature fluctuations, making it ideal for cyclic thermal operations.
✅ Low thermal conductivity
Minimizes heat-up time while improving insulation and heat retention for furnace systems.
✅ Easy maintenance
Damaged sections can be replaced without dismantling the entire insulation lining.
✅ Environmentally friendly
Asbestos-free, low dust emission, and fully compliant with environmental and safety regulations.
Applications of ECOTHERMS Ceramic Fiber Module
Ceramic fiber modules are widely used in industries that demand extremely high temperatures and insulation performance in harsh thermal environments:
1. Metallurgy & Steel Industry
- Billet reheating furnaces, rolling mill furnaces, annealing furnaces
- Electric Arc Furnaces (EAF)
- Reheating furnaces
- Heat treatment furnaces
➡️ Benefits: Reduce heat loss, save fuel, extend furnace lining lifespan.
2. Cement & Building Materials Industry
- Rotary kilns
- Clinker burning and cooling chambers
- Cyclone and preheater systems
➡️ Benefits: High insulation efficiency, excellent thermal shock resistance, easy maintenance and replacement.
3. Petrochemical & Refining Industry
- Reformer furnace chambers
- Furnace heaters
- Cracking and pyrolysis furnaces
➡️ Benefits: Chemical corrosion resistance, high heat resistance, stable and continuous operation.
4. Ceramics & Glass Industry
- Ceramic kilns (tunnel kilns, shuttle kilns)
- Glass melting furnaces
➡️ Benefits: Improves temperature uniformity inside the furnace, reduces heating time.
5. Power Plants & Energy Sector
- Boilers and flue gas ducts
- Thermal turbine systems, heat shields
➡️ Benefits: High insulation efficiency, reduced fuel consumption.
6. Mechanical Engineering & Manufacturing
- Metal heat treatment furnaces
- Spring heating furnaces, mold drying ovens
➡️ Benefits: Provides both thermal and acoustic insulation, easy installation and maintenance.
Technical Specification & Dimensions
PACKAGING & STORAGE
-
Packaging: ECOTHERMS Ceramic Module is packaged in plastic bags or cartons, depending on product size.
-
Storage: The product should be stored in a dry, covered area, protected from moisture and adverse environmental conditions.
